Drone FFC Cable Solutions — Light, Durable & EMI‑Protected
Custom flat cable assemblies engineered for UAV flight control, camera gimbals, GPS, and battery systems. Pre‑folded layouts, high‑flex cycles, and locking connectors.
Lightweight Cabling for Agile Drones
Drones require cables that are thin, light, and reliable—especially in folded designs or high-vibration environments. Our FFC cable solutions serve UAV manufacturers across consumer, industrial, and defense sectors, helping reduce weight and improve system stability. From gimbal controls to flight computers, we ensure every signal stays uninterrupted.
Where FFC Cables Fit Inside a Drone
Drone systems integrate multiple modules in tight spaces—flight control, camera, GPS, battery, and antenna—each requiring compact, reliable connections. Our FFC cables are used in gimbal pitch/yaw assemblies, GPS signal lines, ESC-to-controller links, battery monitoring harnesses (BMS), foldable display panels, and onboard antenna modules. With formats like folded, dual-ended, or shielded FFC, we support clean routing and vibration-safe performance even in multi-axis drone designs.
Gimbal pitch/yaw cable
GPS sensor signal line
Flight controller ↔ ESC harness
Battery BMS wiring
Antenna/RF module interconnect
Challenges in Drone Wiring — Solved
Solving Wiring Challenges in UAV Design
Repeated folding in compact fuselage
Pre-folded FFCs with reinforced creases
EMI interference near camera sensors
Shielded differential pair FFC with impedance control
Connectors loosen from vibration
ZIF-type locking connectors and notched alignment
Need for ultra-lightweight cabling
Ultra-thin PET/PI insulated FFC with 10M+ flex cycles
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Technical Capabilities
FFC Cable Specs for UAV Applications
- Pitch Options: 0.3mm / 0.5mm / 1.0mm
- Pin Count: 4–60+
- Signal Type: LVDS, MIPI DSI/CSI, UART, CAN, I2C
- Cable Formats: Single/dual-ended, pre-folded, tabbed
- Shielding: Top foil, STP, mesh-braided
- Connector Matching: Hirose, Molex, JST, or your BOM
Quick Spec Summary:
| Feature | Options Available |
|---|---|
| Fold Style | 🌀 Pre-creased • ↪️ Side-bend (L/U/Z) • 🔄 Heat-set curves |
| Shielding | 🛡️ Top foil (Al/Cu) • 🧶 Mesh braid • 🔁 STP • 🟩 Ground plane |
| Flex Life | ⟳ 5M cycles @R=5 mm • ⟳ 10M cycles @R=5 mm |
| Connector Style | 🔐 ZIF/LIF w/ locking • 🔧 Overmolded latch • 🧩 Stripped-end • 🔁 Dual-ended |
| Conductor Material | ⚙️ Tin-plated copper • ✨ Gold-plated high-cycle contacts |
| Insulation Film | PET (standard) • 🔥 High-temp PI (≤125 °C) • 🪶 Lightweight polyolefin |
| Labeling | Serial numbers • Part ID • Custom logo printing |
| Contact Plating | Tin • Gold flash • Selective gold (signal pins) |
| Stiffener Options | Reinforced ends • Flex-transition zones |
| Packaging | 📦 Flat • 🧵 Coiled • 🛡️ Static-shielded kit packaging |
Custom Ribbon Cable Capabilities — Built to Your Specs
Your application may require more than just a standard pitch or length. That’s why we offer complete customization on all critical parameters — so your ribbon cable fits perfectly, functions reliably, and installs easily.
Whether you need just 50 pieces for a prototype or 50,000 for production, we can deliver with speed and precision.
1. Pitch & Conductor Configuration
Design the spacing and layout that fit your device’s constraints.
- Available pitches: 0.4mm / 0.5mm / 0.8mm / 1.0mm / 1.25mm
- 4 to 96 conductors
- Symmetrical or custom pin-out
2. Cable Length & Shape
Adapt the cable to your layout without compromising space.
- Lengths from 30mm to 1000mm+
- Straight, L-shape, Z-fold, or multi-branch
- Fold lines pre-creased for easy routing
3. End Termination Options
Seamless integration with your connectors or boards.
- Tinned or gold-flashed bare ends
- PET/PI stiffeners for ZIF sockets
- Solder tail, FPC-style, or custom header connector
4. Shielding & EMI Control
Protect signal integrity in sensitive environments.
- Aluminum foil or mesh shielding
- Ground tail or drain wire
- Optional double-shielded design
5. Surface & Insulation Customization
Improve durability, appearance, and signal performance.
- PET or PI insulation
- Conductor surface: tin-plated, bare copper, or gold
- Optional heat-resistant or flame-retardant materials
6. Punching & Mechanical Modifications
Built to fit into housings and tight enclosures.
- Punch holes, slots, notches for mounting
- Fold lines for compact 3D routing
- Peel tabs or extended tails
7. Labeling & Traceability
Simplify installation, QC, and inventory tracking.
- QR code / barcode / serial ID
- Printed position marks, logos, or terminal IDs
- Laser or ink marking options
8. Packaging Options
Fit your assembly line or ESD protocol.
- Bulk bag, tray, coil, or tape & reel
- Anti-static or moisture-proof packaging
- Custom labels or part numbers
Not sure which specs to choose? Our engineering team is ready to help. Ask an Engineer
Custom FFC Cable Workflow
At YLS, we simplify the path from idea to production. Whether you’re upgrading a product or building something new, our six-step process ensures speed, accuracy, and full customization for your flat flexible cable solution.
🧩 Step 1: Project Kick-off
Tell us about your needs: cable pitch, pin count, length, connectors, UL specs, shielding, fold lines—our team starts with the details that matter.
📐 Step 2: Engineering Proposal
We translate your specs into manufacturable designs. Expect drawing files and connector matching within 24–48 hours.
🧪 Step 3: Sample Fabrication
Once drawings are approved, we build samples in 3–5 working days, including precision cutting, labeling, and insulation options.
🧷 Step 4: Testing & Validation
You verify the sample in your device. We assist with adjustments, feedback loops, or connector matching as needed.
🔁 Step 5: Final Sign-off
Once the prototype is approved, we lock the design, confirm packaging and delivery terms, and prepare for production.
🚛 Step 6: Mass Production & Global Delivery
We initiate volume production and ship on time via express, air, or sea—wherever your facility is.
✨ Optional Add-ons:
Fold lines or pre-bent shaping
Custom labels or barcodes
Hole punching, notching, peel-tab finishing
Shielding and grounding features
Special packing and reel packaging options
Technical support for connector sourcing
ABOUT YLS
Reliable FFC cables factory integrated services
Yulian is a direct manufacturer of flat flexible cables (FFC), delivering precision wiring solutions trusted by global OEMs. With in-house tooling, rapid prototyping, and full customization capabilities, we help you go from concept to cable—fast, reliable, and to your spec.
We offer pitch options from 0.4mm to 1.25mm and core counts up to 96, with full support for folding, shielding, notching, punching, labeling, and custom assembly.
- Ultra-Fine Pitch, High Pin Count
- 48-Hour Custom Sample Delivery
- Foldable & Shielded Cable Options
- Expert Support for Complex Wiring
- ISO/IATF Certified Manufacturing
- 100% Electrical QC Before Shipment
- Low MOQ, Fast Turnaround
- 10+ Years Across Key Industries
Frequently Asked Questions
What type of FFC is best for drone cameras or gimbals?
We recommend impedance-controlled, shielded FFC with 0.5mm pitch for MIPI DSI/CSI camera systems. These maintain signal quality under vibration and tight folding.
Can you match our custom connector BOM?
Yes. We support Molex, Hirose, JST, TE and other UAV-standard interfaces. Send us your drawing or connector spec and we’ll do the rest.
Do your cables support CAN/LVDS signals?
Yes, we build differential pair FFC cables with 100Ω impedance, optimized for CAN bus and LVDS data transmission in drones.
What's your lead time for samples and bulk?
Samples typically ship in 5–7 days, with bulk orders in 10–15 days depending on specs.
Can your cables support high-resolution gimbal feeds?
Yes, we offer impedance-controlled, shielded differential pair FFCs for MIPI CSI/DSI and LVDS up to 6Gbps per pair.
What’s your typical MOQ and lead time?
A3: MOQ starts at 100pcs. Sample turnaround is 5–7 days; production 10–15 working days depending on spec complexity.
Do you support Hirose or Molex connectors?
Yes, we stock and terminate a range of standard connectors or can match your custom BOM.
How do you ensure quality and vibration resistance?
Through vibration tests, 100% pin continuity checks, and use of locking interfaces like ZIF with mechanical stability.
Chat with us now for your Custom needs. Chat on WhatsApp Now
More Solutions
Let’s Build Your Ideal FFC Cable — Fast Response Guaranteed
Whether it’s for foldable drones, camera gimbals, or onboard computing—our FFC solutions are designed to fly. Tell us what you need—we’ll build it.
