Precision-Engineered ZIF Cable Assemblies
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ZIF FFC Cable
A ZIF FFC (Zero Insertion Force Flexible Flat Cable) is a flat ribbon-style cable designed for use with ZIF connectors, enabling reliable, tool-free connections in compact electronic devices. Ideal for displays, touch panels, and cameras, ZIF FFC cables offer low insertion stress, high flexibility, and customizable pitch, length, and pin configurations.
| FFC Flat Cable | Specification |
|---|---|
| Pitch | 0.5mm, 0.8mm, 1.0mm, 1.25mm, 1.27mm, 2.0mm, 2.54mm |
| Conductor | 0.035×0.3, 0.05×0.5, 0.1×0.65, 0.05×0.5 |
| Insulation | 0.043, 0.06, 0.1, 0.08 |
| Reinforcing Tape | 0.16, 0.225, 0.25 |
| Blue Stiffener | 4–8mm & 3–5mm |
| Contact Sides | Same side & opposite side contact |
| Pin Count | 4 to 96 pins (customizable) |
| Cable Length | 20mm – 10,000mm (customizable) |
| Cable Type | Type A, B~H, I (custom options) |
| Service | OEM / ODM available |
| Certification | ISO9001:2008, RoHS compliant |
| MOQ | 50 pcs |
Ask us about sample support.
Product Categories &
Engineering Solutions
ZIF FFC cables are built for compact devices that use low-insertion-force connectors. We offer straight, reversed, folded, and dual-tail types—ideal for displays, cameras, sensors, and touch modules. With options like gold plating and notched ends, our ZIF cables fit tight spaces and ensure reliable board-to-board connections.
Standard (Straight) ZIF FFC Cable
- Pitch: 0.3mm / 0.5mm / 1.0mm
- Pins: 6–60
- RoHS-compliant PET insulation with PI stiffener optional
This is the most common ZIF cable layout, with a straight terminal end designed for insertion into push-lock or flip-lock connectors. It fits standard 0.5mm or 1.0mm pitch connectors from Hirose, JAE, or Molex. Available in top or bottom contact formats.
Reverse Contact ZIF FFC Cable
- Available in single- or double-sided layouts
- Standard pitch: 0.5mm or 1.0mm
- Fully customizable trace routing and signal mapping
This FFC flips the conductor side across the cable thickness, so that signal traces appear on the bottom instead of the top (or vice versa). Compatible with connectors requiring reverse-side mating.
Pre-Folded (Side-Bent) ZIF FFC
- Factory-set bend (L, Z, or U shape)
- Min. bend radius: 1.5–3mm (depends on pitch)
- PI/PET stiffener at tail for added grip and alignment
The cable is pre-folded in production to reduce stress and optimize tight installation paths. This ensures reliable contact without needing sharp bends near the connector.
Contact our engineer for drawing review and sample proposal.
ZIF Cable Selection Table – Choose What Fits Your Project
| Cable Type | Pitch Range | Pin Count | Typical Use Case | Special Feature |
|---|---|---|---|---|
| Straight-Type ZIF FFC | 0.3–1.25mm | 6–60 pins | General board-to-module connection (e.g. display, touch) | Standard straight tail for ZIF sockets |
| Reversed-Conductor ZIF FFC | 0.5 / 1.0mm | 6–50 pins | Boards with bottom-mounted or reversed connectors | Flipped conductor layout (top ↔ bottom) |
| Pre-Folded (Side-Bent) ZIF | 0.5 / 1.0 / 1.25mm | 10–60 pins | Space-constrained or vertical insertion paths | Factory Z-fold, U-fold, or L-fold for tight routing |
ZIF Cable Customization Process –
From Spec to Production in 6 Steps
Not all EMI problems are the same — and neither are your cable needs. At YLS, we help you configure the shielding structure, grounding layout, bend direction, and connector type that match your specific electronic environment. Whether you’re routing MIPI over 300mm or suppressing noise near a motor driver, we build cables that work — in your real-world conditions.
1. Submit Requirements
Share your ZIF connector type, pitch, pin count, contact orientation (top/bottom), cable length, layout constraints, and any special tail features (e.g., stiffener, notch, gold plating).
2. Tail Design & Cable Layout
We help define the optimal tail structure — straight, folded, reverse-conductor, or dual-ended — and ensure full compatibility with your board connector and assembly space.
3. Engineering Drawing & Quotation
Within 48 hours, we’ll provide a complete drawing with spec confirmation and a clear quotation based on volume, material, and any optional add-ons.
4. Sample Production
Samples are delivered within 5–7 working days, fully prepared for testing — trimmed, reinforced, and ready to fit into your ZIF socket.
5. Validation & Feedback
You verify mechanical fit and electrical performance. If adjustments are needed, we refine the spec and resample quickly for final approval.
6. Mass Production & Delivery
Once confirmed, we begin production with 100% QC and deliver globally by express, air, or sea, depending on your schedule and Incoterms.
Faster assembly time
Better fit and fewer errors
Ready for production line
Custom-made to your specs
Send Us your drawing or photo — we’ll make a sample that fits.
Where Our FFC Cables Are Used
Standard Ribbon Cables are ideal for compact, high-performance electronic assemblies across diverse industries. Whether you’re designing wearable tech, medical devices, or automation equipment, our cables provide reliable, space-efficient signal transmission with full customization support.
Drone Interconnect Solutions
Internal wiring in UAVs often faces extremely limited space, vibration, twisting, and weight sensitivity.
We offer lightweight, flexible, and shielded FFC (Flexible Flat Cable) solutions for flight control boards, gimbal control modules, power management modules, and more. We can provide pre-bent and multi-fold designs to improve assembly efficiency and stability.
- Folded ribbon cables optimized for 3D routing
- Low-weight, low-profile design reduces UAV payload
- Tin-plated or EMI-shielded options for signal integrity
Energy Storage Systems
Energy storage battery systems (e.g., lithium batteries, home energy storage) require multi-core cable connections between the BMS (Battery Management System) and battery cells, often encountering EMI and space constraints.
YLS provides custom-length, custom-pitch, and multi-core FFC cables with shielding, flame retardancy, and numbering labels, facilitating efficient integration and long-term stable operation.
- Up to 96 conductors per cable, for dense battery arrays
- Shielded cable variants reduce EMI near switching circuits
- Folded layouts improve space usage in battery trays
Smart Home Devices
Smart home modules, such as LED light strips, access controls, and display controllers, require miniature wiring solutions, along with UL safety certification and long-term stability.
We support small-pitch (0.5mm) and multi-fold designs, suitable for LED strip controllers and touch modules. We offer UL-certifiable materials and support terminal assembly and bulk packaging.
- Flame-retardant materials for in-wall or indoor applications
- Labels & barcodes for easy batch traceability
- Ready-to-connect ends with pre-installed connectors
Robotics & Motion Systems
Internal wiring in robotic arms, linear stages, and collaborative robots often involves continuous movement, bending, and vibration, making it challenging for standard wire harnesses to meet lifespan requirements.
We offer FFC wiring solutions with high flex life (>1 million cycles), multi-fold points, and enhanced flexibility designs, suitable for embedding within mechanical motion areas.
- High-flex life cable construction
- Folded flat cable for articulated joints
- Compact routing inside confined enclosures
Medical Devices
Medical devices (portable diagnostic instruments, surgical robots) demand miniaturization, high signal integrity, and material safety.
We can provide small-sized, high-density flat cables for medical equipment, supporting PI insulation, high-temperature resistance, RoHS/UL materials, and printable traceability markers.
- Medical-grade PET/PI insulation options
- Gold-finished ends for corrosion-free signal transfer
- Serial ID/QR traceability for compliance and QC
Automotive Systems
In-vehicle systems, such as dashboards and in-car display modules, require wiring that can withstand high temperatures and vibration, and integrate with connectors.
YLS offers FFC cables with rigid stiffeners, UL certification, and a temperature range of –40°C to +105°C, compatible with ZIF sockets, crimp terminals, and other connection methods.
- Vibration-resistant reinforced ends
- Temperature range: –40°C to +105°C
- Fully tested & labeled for assembly line traceability
Telecom & RF Devices
Communication terminals and antenna modules are often compact, with extremely demanding cable space requirements, and are prone to RF interference.
We offer shielded, impedance-matched flat cables for MIMO and dual-antenna configurations, with custom lengths and pin assignments to optimize layout and signal integrity.
- EMI-shielded versions with drain wire
- Impedance-tuned for RF or antenna use
- Fits ultra-thin housings & tight routing paths
Consumer Electronics
Consumer electronic devices (printers, cameras, tablets) predominantly use FFCs for inter-module connections, requiring high cost-effectiveness and consistency.
YLS can support FFC deliveries up to millions of units, providing labeling and assembly services to meet the automated production line needs of consumer electronics.
- Competitive pricing with factory-direct supply
- Pre-labeled and reel-packaged for automation
- Available from 50 pcs for pilot production
Not sure which configuration suits your device?
Talk to our technical engineer and get tailored recommendations based on your industry.
Why Choose YLS
More than a cable supplier — we’re your engineering and production partner.
At YLS, every project begins with understanding your technical needs. Whether you require a custom pitch, folded layout, or labeled packaging, we support your project from concept to mass production — with speed, flexibility, and trust.
Over 10 Years of Flat Cable Manufacturing
We specialize in FFC cables and know the industry inside and out.
Factory-Direct Supply with Fast Turnaround
Support complex, high-density signal layouts.
Fully Customizable from Pitch to Packaging
Choose your pitch, pin count, length, termination, folding, and more.
Samples in as Fast as 5–7 Days
Once drawings are confirmed, samples can be ready within a week.
100% Electrical Testing Before Shipment
Each cable is electrically tested to ensure performance and reliability.
Engineering Support at Every Step
Our team helps you match specs, connectors, and optimize routing.
Low Minimum Order Quantity
Start from as few as 50 pieces — perfect for prototyping and pilot runs.
Compliant with UL, RoHS, and REACH
All materials can meet major compliance standards, with full documentation.
Frequently Asked Questions
What is a ZIF cable?
A ZIF cable is a flat flexible cable (FFC) designed to be used with zero-insertion-force connectors. The cable tail slides effortlessly into the connector without any pressure, and a locking mechanism secures it in place. Perfect for delicate electronics like smartphone displays, camera modules, and testing equipment.
What does ZIF stand for?
ZIF stands for Zero Insertion Force, referring to connectors that allow cables to be inserted with virtually no force. A small actuator (lever or slider) then locks the connection to ensure contact integrity.
What is the difference between LIF and ZIF connectors?
ZIF connectors impose zero insertion force and use a locking mechanism to clamp the cable after insertion.
LIF (Low Insertion Force) connectors require slight manual force and maintain connection via constant spring pressure.
ZIF offers better long-term reliability and less wear, while LIF is simpler and more compact but less durable over many cycles.
How many insertion cycles can a ZIF FFC cable endure?
ZIF FFC cables are designed for high durability—typical versions support 10,000+ insertion cycles with gold-plated contacts, ensuring long-term reliability in cycling environments like testing stations or modular assemblies.
Do all FFCs work with ZIF connectors?
Yes, but only if the cable tail matches the connector’s mechanical specs: pitch, tail orientation (top/bottom contact), stiffener positioning, and appropriate tail thickness. Misalignment can cause poor contacts or damage — so always use a matching cable design.
Why choose a ZIF cable over soldered or crimped connections?
ZIF cables offer:
Gentle insertion—reducing risk of damaging flex cables or PCB pads
Rework capability—cables can be removed and replaced easily
Consistent electrical performance—once locked, contacts remain reliable through thermal or mechanical stress
Ideal for high-volume manufacturing, repairable devices, and prototyping.
Chat with us now for your Custom needs. Chat on WhatsApp Now
Let’s Build Your Ideal FFC Cable — Fast Response Guaranteed
Need a quote, sample, or technical consultation? Our team responds within 8 hours. Send us your requirements and we’ll help you build the right cable — no delays, no guesswork.
- 6 specialized cable types for different electronic modules
- Fully customizable specs, connectors, folds, lengths
- Factory-direct pricing & low MOQ starting from 50 pcs
- Fast sample turnaround (5–7 days) and delivery in 2 weeks
- RoHS, UL, and REACH-compliant materials
- Worldwide shipping available (EXW/FOB/CIF terms)
- Engineering support for part matching and customization
- Factory-direct pricing, no middlemen
